Product design analysis at end user interfaces, provide architectures to enable a rich variety of capabilities, forms, visuals, and features for the products evolutionary life cycle extensions, competitive advantages, and future product line developments and multiple product platforms. Modular design approach in product development jihos. Modular product design based on the supply chain network zhijun. Expert manufacturing advice tailored for stepbystep implementation in the workplace. Moving away from designing web pages to designing systems is the foundation of a good and effective modular design in a digital product. Modular design is quickly becoming an engineering household name, as has lean and toyota production systems tps. Modular products are products composed of interchangeable components. Journal of integrated design and process science, volume 3, number 4, 1999. Controlling product complexity over time in a modular.
Chung, wh, okudan, ge and wysk, ra 20 a modular design approach to improve product life cycle performance based on the optimization of a closedloop supply chain, asme j mech design 62, md121278, 02100121, doi. Optimization of the manufacturing process dfa is a tool used to select the most cost effective material and process to be used in the production in the early stages of product. Modular products tend to have fewer components for assembly. Modular design benefits are numerous and are listed in this section. Think of modular design as the lego that you played with when you were a kid. With more than 120 successful cases in home appliances, transport, power, construction and telecom, weve shown that its possible to establish a competitive advantage if you create, implement and govern product architectures. Product complexity, modular product architecture, product differentiation, delayed product. Improved quality of the building, including better energy or seismic performance modular construction is particularly in demand for players and building types where these benefits play a key role. The difference between modular and traditional product design is explored. Another aspect that favored the choice of the automaker is its autonomy to develop new products in brazil, although it is a subsidiary. Pdf on jan 1, 2015, thorsten lammers and others published modular product design. We will also delve into how you can create designs in a. Possess clear and explicit organising principles, expressed as the software products architecture. There are a number of examples for products that use modular design.
Determining product architecture is one of the key activities of any industrial product development activity. The way modularity can facilitate a product s customization is being addressed. The figure below shows where dfm and dfa can be deployed in modular development projects. Especially the development and the rampup of modular product architectures requires a new. The paper deals with modular design architecture and its capabilities for easy and fast customization in products. A sustainable modular product design approach with key. The basic principles of modularity are mentioned and the most known methodologies and tools for modular product design are reported. Existing platform or modular design methods either are meant for a single products, b identify only module cores leaving the final module boundary definition to the designer, and c use only a limited set of evaluation criteria. When we talk about design, we dont just mean the overall product design. The rise of modular construction and its effect on design modular construction, sometimes referred to as offsite construction, is transforming the construction industry. This allows designs to be customized, upgraded, repaired and for parts to be reused. A customerdriven product design and development system must be developed to respond to customers aspirations and demands. Pdf modular product design and customization researchgate.
Section iv surveys research issues pertinent to the development of modular products. Greater certainty on both build times and costs iv. For example, modular product designs make modular supply chains much easier to implement. The green modular product design approach seeks to address these issues. Product modular design is an old concept, but modular process is relatively new. As firms strive to rationalize their product lines and to provide ever increasing variety at lower cost, modularity is becoming a focus of attention. The maturing of digital tools has radically changed the modularconstruction propositionfor instance, by facilitating the design of modules and optimizing delivery logistics. Modular management mb collaborations joins modular. Specifically, you will find downloadable construction drawings in both auto cad and pdf formats, csi formatted specifications, product literature.
Product customization is a growing concern in todays competitive business environment. This is the type of project where a modular design system comes in handy. Pdf optimizing modular product design for reconfigurable. Overview of modular product development semantic scholar. In this paper, the definition of product modularity is given. A well know example of module design are lego plastic construction toys. This article presents a modular product design approach to product. The modular design can shrink production and management costs by quick procession of the specific needs of individual end users. Green modular product design green modular design is a product design approach that splits a system into modules that can be built independently, so that a variety of different systems can be assembled from them 10 11. I n addition to consulting services, we offer worldclass. Finally, they operate within the automotive supply chain. Modular product design based on the supply chain network zhijun rong1, zhiwei yang1,yingli1, kuisheng chen2 and binbin dan1 abstract the modular design can shrink production and management costs by quick procession of the specific needs of individual end users. The methods presented here are modular function deployment, design structure matrix and. A modular is something, like a bit or furniture or a home, that is built, produced or organised in independent units that are selfcontained.
In modular product development the product is divided into smaller sections which. Pdf modular product design based on the supply chain network. In an extension of this work, ulrich 1995 states that a modular product or subassembly has a onetoone mapping from functional elements in the. Module products also have numerous benefits for the seller as they are fertile ground for upselling. Modular design benefits including modular manufacturing. In modular design, you slice the product into modules. Volkswagen is able to take advantage of platform and component commonality by sharing between its four major brands, namely vw, audi, skoda, and seat. Divide system into modules that are relatively independent ideal. Section iii presents the design of modular systems, including product, software and manufacturing systems, and illustrates the concepts with industrial examples. Consumer perceptions of prefab housing are beginning to change, particularly as new, more varied material choices improve the visual appeal of prefab buildings. When designing a system, one of our key architectural considerations will be to decide whether we are building a homogeneous system or a modular system.
Jagannath prasad2, and srikanth allamneni1 1department of mechanical and aerospace engineering utah state university logan, utah 843224. This may allow customers to customize, repair and reuse products. Pdf an integrated method for designing modular products seyda. Modular product development for mass customization.
Nonmodular design is any design that is difficult to customize or repair at home. Furniture design using modular elements, including the bouroullec brothers room dividing system and fabricas furniture full of holes. Modular design is a design approach that creates things out of independent parts with standard interfaces. Product design analysis at end user interfaces, provide architectures to enable a rich variety of capabilities, forms, visuals, and features for the product s evolutionary life cycle extensions, competitive advantages, and future product line developments and multiple product platforms. Its about finding the perfect balance between innovative design, expanding applications, and using the latest technology. To exploit the benefits of modular product development, it is crucial to have modularization in mind from the start of the design process, and not only as an. Modular design is a design pattern that is built around the idea of autonomous modular components that can be independently created, easily configured and reconfigured into different systems. The atomic design methodology from brad frost was a base used to define the patterns we needed to follow through the project. Definition of product architecture product architecture is the scheme by which the functional elements of the product are arranged into physical chunks and by which the chunks interact this definition links architecture to systemlevel design and the principles of system engineering architecture also has profound implications for. Using these definitions, we can outline the principles of good software design. By increasing preassembly and using common interfaces, modularity decreases the cost of assembly.
A modular product design method to improve product social sustainability performance. It is the joy of cooking writ large for the architecture and construction industries. From the foreword by james timberlake, faia the definitive reference on prefab architecture for architects and construction. Pdf a modular product design method to improve product. This article presents a modular product design approach to productoriented supply. Modular product design is part of a wider theoretical product development topic, known as product architecture. The members of the chain can be highly dispersed geographically, organizationally, and culturally, because the interfaces among the subsystems they supply are either standardized or relatively easy to design from a distance. Development of modular product architectures sciencedirect.
There are a multitude of possible benefits to incorporating this into a business, at the same time it can have its drawbacks. In this course, we will explore the concepts of modular design and their application to ui design. As a result, a new modular product on ulrichs 1995 definition of architecture. Modular management is internationally regarded as market leader in configurable product architectures. Success in customization process is achieved by swiftly reconfiguring product. Though it started out as a way to create temporary buildings, it has transformed into a common way of building permanent structures.
To define modular design in simple terms, it is the method use to design an object. Likewise, a firms production facilities can be laid out to manufacture and assembly a modular product very efficiently. Pdf the paper deals with modular design architecture and its capabilities for easy and fast customization in products. A measure of relative modularity and a modular design methodology are developed that encourage. Modular design permits providing high product variety and flexibility with reduced costs. Product modularity is frequently stated as a goal of good design practice, yet has not been as carefully studied as some other current design practices such as designforassembly. Our design resource center includes a wide range of information related to the different products we manufacture. It seeks to bridge the gap between mass production and mass customization.
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